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TPU filament cost for a 150 g print

Cost to print
$2.38
150 g of TPU over 1 h — $2.36 filament, $0.02 electricity
1 kg spool15%150 g · 51.5 mWhere the money goes$2.25 filament$0.02 electricity$2.38 total
Filament150 g at $15/kg$2.25
Waste (5%)purge, skirt, supports, the odd failed print$0.11
Electricity0.12 kWh at $0.15/kWh, 120 W average$0.02
Total$2.38
Filament length1.75 mm filament51.5m
VolumeTPU at 1.21 g/cm³124cm³
Share of a 1 kg spool6.7 prints per spool15%
Print conditions50 °C bed, slow

Notes

  • Electricity is 1% of the total here, which is usually a surprise. On long prints of cheap filament it stops being a rounding error — a 40 hour print costs about $0.72 to run at $0.15/kWh.
  • This is material cost, not price. Selling a print means adding machine depreciation, failed prints beyond the 5% here, post-processing time and your own labour. A common shop rule is material × 3 as a floor, and that still undercharges for anything with supports to remove.
  • Density is doing real work in this calculation. The same object in TPU weighs -2% less than in PLA, so switching material changes the cost even at the same price per kilo.
  • $0.15/kWh is a US household average. Multiply the electricity line through for your own rate — parts of Europe run three times this, and it changes which prints are worth running at all.

What it costs to make

150 g of TPU at $15/kg is $2.25 of filament — 51.5 m off the spool, 124 cm³ of plastic, and 15% of a 1 kg roll.

Add 0.12 kWh of electricity over 1 hours and a 5% allowance for purge, skirt, supports and the occasional failure, and the print costs $2.38.

Electricity stops being a rounding error

It is $0.02 here. On a long print of cheap filament the power bill can approach the material cost, which surprises people who have only ever thought about spool price. A 48 hour print draws about as much as leaving a bright bulb on for two days.

Density is doing real work

TPU is 1.21 g/cm³. The same object printed in a denser material weighs more and therefore costs more at the same price per kilo — comparing materials on $/kg alone hides that.

Material cost is not a price

If you are selling prints, this number is the floor and not the answer. Machine depreciation, failed prints beyond the 5% allowed here, post-processing and your own time all sit on top. A common shop rule is material × 3, and even that undercharges for anything with supports to clean off.

Nearby sizes

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